Wuling G200P Body-in-White Welding Line

 

The Wuling G200P Body-in-White Welding Line project is a strategically significant Turnkey engineering project fully executed by DUOYUAN Intelligence. This project aims to enhance Liuzhou Wuling’s production capacity and product quality, covering the design, manufacturing, installation, and acceptance of the body main welding line, adjustment line, mechanical transport line, upper body manual line, side wall manual line, and corresponding steel structures.

 

Vehicle Assemble

 

Main Equipment and Automation Systems

 

  1. Main Equipment:

   – Sub-assembly jigs

   – Main line assembly jigs

   – Main assembly opengate flexible switching system

   – Lift roller beds

   – AGV shuttle cars

   – Automatic gluing system

   – Visual guidance system

  1. Main Assembly Workstation:

   – Utilizes the opengate flexible switching system, equipped with 4 spot welding robots and 1 handling robot, enabling flexible automatic switching for four different models.

  1. Second-level Platform:

   – Features a skid return line, with elevators, transverse roller beds, and fixed roller beds to achieve circular skid reciprocating transport.

 

 Project Highlights

 

Multi-model Line Production:

  – The project not only facilitates the production of the G200P single-cab model but also reserves a mixed production workshop for the G200PS double-cab model on the same platform, enabling multi-model shared production, significantly enhancing the flexibility and adaptability of the production line.

High-efficiency Automation:

  – The application of the opengate flexible switching system and automated equipment significantly enhances the automation level and production efficiency of the production line, reducing manual intervention and ensuring continuous and stable production.

Advanced Technology Application:

  – The use of automatic gluing systems and visual guidance systems ensures precision and consistency in the production process, greatly improving product quality and production efficiency.

 

Vehicle Assemble

 

The project successfully achieved the production of the G200P single-cab model and laid a solid foundation for future multi-model shared production. The successful implementation of the project has not only enhanced Liuzhou Wuling’s production capacity and product quality but also strengthened its market competitiveness, ensuring a favorable position in a competitive market environment.

 

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