“Revolutionary Foton Body Welding Assembly Line: Transforming Automotive Manufacturing!”
The Foton welding assembly line project encompasses a comprehensive range of components, including the body off body line, body main welding line, air transfer line, sub assembly line, robot system, and electronic control system. This project is designed to enhance the efficiency and precision of car body welding and assembly processes.
Body Welding Assembly LineKey Components
-
Main Welding Lines:
– The project features two main welding lines for car bodies, totaling 24 stations. These are divided into 14 stations for the lower car body assembly line (UB line) and 10 stations for the car body assembly line (MB line).
– Workpiece transfer between stations employs a roller bed and sled transportation method.
– Manual stations utilize integrated welding pliers, while robot automation stations involve manual loading with robots performing the loading and welding tasks automatically.
-
Air Transfer System:
– An automated air transfer system facilitates the movement of the lower body between main lines and transfers the white body from the welding line to the WBS storage area.
-
Sub Assembly Lines:
– The sub assembly line includes front frame line, rear frame line, front floor line, side wall line, rear roof line, and door cover line.
– Transportation between stations on the front and rear frame lines is achieved using electric hoists.
Design and Technology Integration
-
Fixture Design:
– The fixture design prioritizes simplicity, efficiency, and stability, ensuring the dimensional accuracy of body welding assemblies and sub assemblies.
– Ergonomics is fully considered, minimizing the number of times welding tongs flip and open the second stroke, allowing operators to complete welding with the tongs’ flat end.
-
Robot Applications:
– The project integrates offline programming technology and robot simulation systems, enabling engineers to program and debug robots in an offline environment. This reduces downtime on actual production lines and enhances production efficiency.
– Simulation systems accurately replicate the production environment, avoiding potential errors and risks in actual operations.
Production Capacity and Timeline
– **Mixed Production Lines**:
– The project supports fully mixed production lines capable of producing multiple varieties in proportion.
– From design and manufacturing to final acceptance, the entire project takes 5 months.
– Post-production, the annual standard production capacity can reach 40,000 units.
The DUOYUAN body welding assembly line project is a state-of-the-art solution designed to enhance the efficiency, precision, and safety of car body welding and assembly processes. By integrating advanced technologies such as robot automation and offline programming, the project ensures high production efficiency and quality. With a capacity to produce 40,000 units annually, this project sets a new standard in the automotive manufacturing industry.