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Dump Truck welding line project
The Dump Truck Assembly Line is located at Baoluo Automobile Technology Co., Ltd. in Yuci District, Jinzhong City, Shanxi Province. This line is dedicated to the welding of dump truck bodies. The assembly line consists of side panel welding line, floor welding line, front and rear panel welding line, sub-frame welding line, and box assembly line. The production line uses an electric conveyor system to achieve automated transport, reducing the use of cranes and improving production efficiency.
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Wuling G050 white body online conveyor system
After renovation and upgrading, DUOYUAN successfully developed the G050 white body conveyor system for WULING company, adding new functions and equipment to the existing production line. The system includes the G050 white body online port, aerial conveyor line, and WBS aerial storage location, which realizes the online, storage, and sorting of G100/G100P and G050/G150 white body, while meeting the manufacturing quality and pace requirements of the online port.
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Zhongtong VAN Welding Production Line: Boosting Efficiency
Duoyuan's welding line for Zhongtong Bus significantly boosts production efficiency, enhancing Zhongtong's manufacturing capabilities.
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Foton Pickup Robotic Welding Production Line
This production line is primarily used for the sub-assembly welding of pickups and the robotic welding of the chassis body. With advanced automation equipment and stringent process controls, the project ensures high-quality and consistent products.
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Wuling G200P Body-in-White Welding Line
The Wuling G200P Body-in-White Welding Line project is a strategically significant Turnkey engineering project fully executed by DUOYUAN Intelligence. This project aims to enhance Liuzhou Wuling’s production capacity and product quality, covering the design, manufacturing, installation, and acceptance of the body main welding line, adjustment line, mechanical transport line, upper body manual line, side wall manual line, and corresponding steel structures. Main Equipment and Automation Systems Main Equipment: – Sub-assembly jigs – Main line assembly jigs – Main assembly opengate flexible switching system – Lift roller beds – AGV shuttle cars – Automatic gluing system – Visual guidance system Main Assembly Workstation: – Utilizes the opengate flexible switching system, equipped with 4 spot welding robots and 1 handling robot, enabling flexible automatic switching for four different models. Second-level Platform: – Features a skid return line, with elevators, transverse roller beds, and fixed roller beds to achieve circular skid reciprocating transport. Project Highlights Multi-model Line Production: – The project not only facilitates the production of the G200P single-cab model but also reserves a mixed production workshop for the G200PS double-cab model on the same platform, enabling multi-model shared production, significantly enhancing the flexibility and adaptability...
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Pakistan CKD assembly fixture
A Pakistani OEM planned to introduce a CKD (Complete Knock Down) welding line for the Seres model to enhance its automotive production capacity and product quality. The project required high-precision, high-efficiency assembly jigs to ensure the stability and consistency of the welding process. DUOYUAN, leveraging its extensive experience and advanced technology, undertook the design and manufacturing tasks for this project. CKD assembly fixture Equipment Features High-Precision Positioning: – The jig design employs advanced positioning technology to ensure precise alignment of each welding point. – High-precision locating pins and clamping devices guarantee the stability and consistency of the car body components during welding. Design to Meet Requirements: – The jig design fully considers the technical requirements and production standards of the OEM, ensuring every detail meets customer needs. – Modular design facilitates maintenance and replacement, enhancing the flexibility and adaptability of the production line. Efficient Production: – The jig design simplifies the operation process, reducing manual intervention and improving production efficiency. – An automated control system ensures the efficient operation and precise control of the welding line. DUOYUAN’s CKD welding line assembly jig project for the Pakistani OEM achieved the client’s goals through high-precision positioning,...
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“Revolutionary Foton Body Welding Assembly Line: Transforming Automotive Manufacturing!”
The Foton welding assembly line project encompasses a comprehensive range of components, including the body off body line, body main welding line, air transfer line, sub assembly line, robot system, and electronic control system. This project is designed to enhance the efficiency and precision of car body welding and assembly processes.
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TOPBEST MAN Bus Welding Line Project in Thailand
The bus welding line project designed and manufactured by DUOYUAN for TOPBEST MAN in Thailand aims to provide MAN with the most advanced intelligent bus welding production line. This project includes equipment such as Top Skin Automatic Spot-Welding Machine, CNC Bus Assembly Equipment for Bus Frame，front and rear frame assembly welding workstation, floor welding workstation, left and right side panel welding workstation, etc. Each workstation is equipped with an advanced robot welding system. Bus Welding Line Project Highlights Smart Manufacturing: – Leveraging extensive experience in smart manufacturing and advanced technology, the project delivers a comprehensive intelligent bus welding production line solution. – The integration of robotic welding systems ensures efficient and precise welding operations, enhancing production efficiency and product quality. Automated Assembly Line: – The project features an automated assembly line that minimizes manual labor, increases automation levels, and ensures continuous and stable production. Advanced Robotic Welding: – The use of robotic welding systems in the floor, side panel, and roof panel welding workstations significantly improves welding precision and consistency, reducing human error. Data Collection and Analysis: – The implementation of data collection and analysis systems enables real-time monitoring and analysis of production data, optimizing production...
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Ethiopia Esway K60 SKD Project
DUOYUAN Intelligent is honored to participate in the SKD project of the Esway K60 model in Ethiopia, providing a comprehensive production line equipment solution. As a project partner, we are responsible for design, manufacturing, transportation, installation, and commissioning training, ensuring the smooth progress of the project. The project covers key components such as vehicle assembly line equipment, filling equipment, and testing line equipment. Our professional team adheres to the highest standards in design and manufacturing, ensuring the high quality and reliability of the equipment. Our experienced installation team is capable of efficiently handling transportation, installation, and commissioning tasks. With its excellent design and manufacturing capabilities, DUOYUAN Intelligent provides high-quality assembly line and testing line equipment for the Esway K60 SKD project in Ethiopia. Our equipment design complies with international standards and incorporates advanced technology and innovative solutions to ensure the efficient operation of the production line. We are committed to providing customized solutions to our customers and continuously improving our products and services. DUOYUAN Intelligent always puts customer needs first, offering the best production line equipment to help improve production efficiency, reduce costs, and achieve sustainable business development. Ethiopia Esway K60 SKD Project ...
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Hyundai Modern Light Truck Welding Line in Kazakhstan
The modern light truck ckd welding line in Kazakhstan is located in the Almaty Industrial Park. The customer for this project is ASTANA MOTOR, a manufacturer of Hyundai light trucks and logistics vehicles. The project mainly includes 5 sets of sub-assembly welding fixtures for the cab, 1 set of final assembly welding fixture, 1 column-type power grid and 32 welding tongs. The project took 6 months from design to production, shipping, and installation. The goods were shipped from Putian Station of the China-Europe Railway Express and arrived at the Almaty Railway Port in 15 days. Upon arrival at the site, our professional installation team was dispatched, and the foundation equipment installation was completed in 4 weeks, followed by a 6-week period for complete installation and commissioning. This met the customer’s requirement for mass production starting in February 2023. Light Truck CKD Welding Line The high-quality products and professional services have earned recognition and praise from the customer. We take pride in our technical capabilities and manufacturing capacity, which have contributed to the success of this project. Choose DUOYUAN for your projects and experience our commitment to delivering high-quality products and professional services. Together, we...
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KIA truck CKD welding line
This project is the largest local assembly line for light trucks established by KIA in Kazakhstan, covering the complete processes of welding, painting, assembly, and testing. With an annual production capacity of up to 10,000 units, this project marks a significant milestone. From September 2021, DUOYUAN has been actively involved in this project, with multiple batches of personnel working tirelessly for over eight months. Through meticulous design, construction, and rigorous testing, the first vehicle of the SKD light truck project in Kazakhstan successfully rolled off the assembly line on May 26, 2022. KIA truck CKD welding line As a partner of DUOYUAN, we not only provide high-quality equipment and technical support but also prioritize delivering excellent after-sales service. Our professional team and advanced technical capabilities ensure the smooth progress and high-quality outcomes of the project. We will continue to work closely with KIA and our partners in Kazakhstan, making significant contributions to the development of the light truck industry. Choose DUOYUAN as your partner and experience our commitment to delivering superior products, professional technical support, and comprehensive after-sales service. Together, let’s shape a bright future for the light truck industry.
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Pakistan Bus Welding Line Hydraulic Stretching Machine
、 With our commitment, passion, and enthusiasm, we continuously strive to create unique and sustainable solutions. At Duoyuan Equipment, we tailor our products and provide customers with options that suit their specific needs and preferences. In May 2020, we received an order from Pakistani customers for welding cold tension equipment. This order holds great significance for us as it marks our entry into the Pakistani market. We have placed utmost importance on this order, from technology development to production and shipping, ensuring a comprehensive plan. Pakistan’s bus industry has immense potential as there are limited local bus brands. With this opportunity, Chinese bus brands are gradually entering the market. This project in the Pakistan railway market is of significant importance and will have far-reaching implications for future projects. In mid-May, our technical engineers completed the design of the equipment, machinery, and foundation based on the customer’s workshop requirements. These designs were sent to the customer for confirmation. Once the drawings were approved, we proceeded with the processing and procurement of parts in our workshop. The equipment undergoes pre-delivery testing and debugging By early June, all the equipment underwent meticulous processing, factory debugging, tension...
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